Professional Zhenxun ZX-D3 rework station for precise BGA work
Brand: ZHENXUN
VAT included (Ex VAT: 1,600.00 €)
Volume Discounts
| Quantity | Price | Save |
|---|---|---|
| 2+ | 1,889.28 € | -4% |
| 10+ | 1,849.92 € | -6% |
| 20+ | 1,771.20 € | -10% |
Zhenxun ZX-D3 Rework Station
The Zhenxun ZX-D3 rework station is a professional unit designed for the repair and soldering of BGA components with precision and efficiency. This station stands out for its advanced technology, which enables exact temperature control in three independent zones and visual monitoring of the soldering process.
Main features:
- PLC user interface that displays the real temperature in three zones and allows thermal profiles to be exported.
- Integrated CCD camera to monitor the solder ball reflow process.
- Three independent temperature zones: upper and lower hot air heaters and an infrared preheating zone.
- 9-segment temperature control for heating up and cooling down, with capacity to store up to 40 thermal profiles.
- Independent PID system for each zone, ensuring stability and precision during heating.
- Support to prevent deformation in the soldering area during preheating and heating.
- Cooling fan to ensure soldering quality after the process.
- Password protection for thermal profile parameters.
- Includes several hot air nozzles in different sizes, with customisation available.
- Integrated vacuum pump, removing the need for external gas sources.
Technical specifications:
- Maximum PCB size: 500 x 300 mm
- PCB thickness: 0.1 to 5 mm
- Temperature control: K-type thermocouple with closed-loop PID control
- PCB positioning mode: External
- Lower preheating: 2400W infrared
- Main heaters (upper and lower): 800W hot air each
- Power supply: Single-phase 220V, 50/60Hz, 4.0 KVA
- Dimensions: 650 x 700 x 550 mm (Length x Width x Height)
- Approximate weight: 57 kg
Typical uses:
This station is ideal for electronics repair workshops and production environments that need to carry out reballing and soldering of BGA components with high precision and repeatability. Its advanced control system and visual monitoring make complex processes easier and improve work quality.
Compatibility:
Compatible with printed circuit boards of various sizes and thicknesses within the stated specifications. Its interchangeable nozzle system allows it to adapt to different types of BGA components.
Important note: The product is currently out of stock. We recommend checking alternatives or contacting our team for personalised advice.
- Three independent temperature zones with PID control
- CCD camera for real-time monitoring of the soldering process
- Integrated vacuum pump with no need for external gas sources
- Stores up to 40 thermal profiles with password protection
- Infrared preheating and hot air heaters for maximum precision
Customer Questions & Answers
What advantages does the independent zone control system offer compared with one-zone reballing stations?
The Zhenxun ZX-D3 has three independently controlled heating zones (top, bottom and infrared preheating), allowing more precise thermal management. This reduces thermal stress and the risk of damage to PCBs or components, and offers greater flexibility for adjusting thermal profiles across different jobs. By comparison, one-zone systems can show less controlled temperature variation, increasing the risk of BGA solder defects.
What are the maximum PCB dimensions supported by the station and what practical limitations may be encountered?
The station supports PCBs up to 500 mm long by 300 mm wide, and thicknesses between 0.1 and 5 mm. Additional space is needed for handling and alignment; working at the maximum limit can also make visual access more difficult and increase thermal inertia, so for large boards it is recommended to optimise temperature profiles and use support accessories.
What type of power supply does it require and what electrical installation considerations should be taken into account?
It operates on single-phase 220 V, 50/60 Hz supply, with a maximum consumption of 4.0 kVA. It is essential to ensure the electrical installation can support the nominal current (~18.2 A), preferably with a dedicated line and overload protection. It is not suitable for mains supplies with a different voltage unless suitable transformers are used.
What maintenance protocols are recommended for the station and how much do they affect its service life?
Basic maintenance includes regular cleaning of air nozzles and filters, checking the vacuum system and periodically verifying PID thermocouple calibration. Following these protocols minimises premature wear and helps maintain thermal accuracy, extending the machine’s service life and reducing incidents during reballing.
What safety mechanisms does the station include and does it comply with any recognised standards?
It includes password protection for critical parameters, automatic cooling after the soldering cycle and thermal insulation in contact areas. CE, UL or other international certifications are not specified in the documentation provided; for industrial environments subject to compliance inspections, additional verification from the manufacturer or distributor may be required.
What is the maximum PCB size supported by the Zhenxun ZX-D3 rework station?
It supports printed circuit boards up to a maximum size of 500 x 300 mm.
Does the station include monitoring during the soldering process?
Yes, it has an integrated CCD camera to monitor the solder ball reflow process.
Does it need external gas sources to operate the vacuum pump?
No, the vacuum pump is integrated and does not require external gas sources.
What type of temperature control does this station use?
It uses a K-type thermocouple with closed-loop PID control for stable and precise heating.
Is the Zhenxun ZX-D3 rework station currently available?
The product is currently out of stock, but you can check alternatives or contact our team for more information.
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